Defect Desk Lab.
Enter password to view 5S demo:
A hands-on simulation of batch variability, defects, and automation.
See how small process errors scale into big defects.
How to use this simulator:
Step 1 — Fill
Press and hold anywhere on the workbench to fill the bottle
Release to lock the fill level
Target is 58% ± 6%
Higher fill improves satisfaction but increases spill risk
Step 2 — Cap
Drag the cap into the dashed zone
It will snap into place automatically
Placement completes the step immediately
Step 3 — Torque
Press and hold to apply torque
Release to lock the value
Acceptable range is marked on the meter
Out-of-range torque increases defects
Step 4 — Ship Batch
Ship 10 bottles at once
Revenue and defects are calculated per unit
Review batch performance, then move to the next batch
Reading the Results
Trend Chart shows average batch error over time
Pareto Chart shows which defect categories dominate
FPY (First Pass Yield) reflects perfect units shipped
Revenue is reduced by defect severity
See how small process errors scale into big defects.
How to use this simulator:
Step 1 — Fill
Press and hold anywhere on the workbench to fill the bottle
Release to lock the fill level
Target is 58% ± 6%
Higher fill improves satisfaction but increases spill risk
Step 2 — Cap
Drag the cap into the dashed zone
It will snap into place automatically
Placement completes the step immediately
Step 3 — Torque
Press and hold to apply torque
Release to lock the value
Acceptable range is marked on the meter
Out-of-range torque increases defects
Step 4 — Ship Batch
Ship 10 bottles at once
Revenue and defects are calculated per unit
Review batch performance, then move to the next batch
Reading the Results
Trend Chart shows average batch error over time
Pareto Chart shows which defect categories dominate
FPY (First Pass Yield) reflects perfect units shipped
Revenue is reduced by defect severity